Plastic Process Engineer

To be considered for the Plastic Process Engineer position at Qualdoc, candidates typically need a B.S. in Engineering or a relevant college degree, coupled with at least 5 years of experience in the plastics industry, particularly in injection molding, blow molding, or extrusion. Proficiency in working with various manufacturing processes and experience with an ERP system are also important. A track record of problem-solving, particularly in a metals manufacturing context, can be beneficial.

Qualdoc offers a competitive salary for the Plastic Process Engineer role, with the base starting point around $95,000 per year. This aligns well with industry standards and reflects the company’s commitment to attracting skilled professionals who can significantly contribute to our manufacturing processes.

At Qualdoc, a Plastic Process Engineer will thrive in a collaborative work environment focused on innovation and continuous improvement. The company values safety and leadership and fosters a culture that encourages proactive problem-solving and the sharing of new ideas. Interacting with teams across departments, you will find plenty of opportunities to influence our manufacturing practices positively.

As a Plastic Process Engineer at Qualdoc, your responsibilities will include overseeing existing processes, conducting research and development for new methodologies, analyzing performance specifications, and leading training sessions on operating procedures. You’ll also track metrics for continuous improvement, troubleshoot process issues, and assist in the launch of new products, making this an engaging and multifaceted role.

At Qualdoc, a Plastic Process Engineer will primarily work with injection molding, blow molding, and extrusion processes. The role offers a unique opportunity to develop expertise across all three areas within our manufacturing facilities, allowing for a diverse and enriching career.

You’ll be involved in a wide array of projects at Qualdoc as a Plastic Process Engineer, including conducting First Article Testing (FAT) for new tooling, analyzing test data, launching new products, and implementing Lean Manufacturing and Six Sigma initiatives. Your work will have a tangible impact on process enhancement and quality improvement efforts.

Yes, the Plastic Process Engineer role at Qualdoc does require frequent travel to various manufacturing plants. This travel is essential for conducting site assessments, training personnel, and implementing processes across locations to ensure consistency and quality in our manufacturing practices.

Be prepared to discuss specific experiences you've had with each process, including any challenges faced and how you overcame them. Highlight the skills you've developed and any projects where you successfully improved these manufacturing processes.

Explain your systematic approach to identifying and resolving process issues. Discuss techniques you use for root cause analysis and how you track improvements over time to ensure consistent performance.

Share detail on a Lean initiative you spearheaded, focusing on the objectives, process improvements made, and measurable outcomes. Emphasize how you engaged the team and overcame any resistance to change.

Safety should be paramount in all manufacturing environments. Discuss how you prioritize safety in your processes, any safety training programs you've implemented, and how you lead by example on the shop floor.

Highlight your methods for cross-training, such as developing training materials and conducting workshops. Discuss how cross-training can enhance team flexibility and improve overall process efficiency.

Be ready to discuss the specific tools and methodologies you employ to monitor, analyze, and report on process metrics. Techniques like Six Sigma or KPIs may be relevant, so provide concrete examples of how these have driven improvements.

Focus on your collaborative style, emphasizing communication and alignment across departments such as R&D, quality assurance, and production. Highlight any previous experiences where teamwork led to successful product launches.

Reflect on specific hurdles you've encountered, such as resistance to change or learning curves, and illustrate the solutions you employed to foster acceptance and effectively integrate new technologies.

Discuss your strategies for staying informed, whether through professional organizations, continuing education, attending seminars, or networking with industry peers. Emphasize your commitment to professional growth and innovation.

Detail a specific instance that showcases your training abilities. Talk about the approach you took to break down the complexity of the process, the materials you created, and the feedback received from the trainees.