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Reliability Technician-API

Overview: 

           

The Reliability Technician ensures the safety, reliability, and compliance of fixed equipment for the St.

James’s facility. Responsibilities include conducting thorough inspections, audits, and assessments to

verify adherence to API standards, industry regulations, and best industry practices. By maintaining

detailed documentation and identifying potential hazards, the Reliability Technician plays a critical role

in safeguarding fixed equipment reliability and promoting a culture of anticipation.

 

The Reliability Technician provides technical support for the fixed equipment mechanical integrity

programs governed by API 510, 570, and 653. Also, plays a key role in complying with the RBI 581

standard and maintaining an effective RBI program. 


Primary Responsibilities:
  • Ensures proper completion of internal and external compliance inspections on fixed assets.Conduct all Internal and External API 653 Tank Inspections, and  Visual External Inspections on Hoses, Sight Glasses, Piping, Expansions Joints, Flames Arrestors, and Clamps.
  • Monitor and Maintain APM Dashboards and Database to make sure the St James facility is in Compliance.
  • Develop inspection reports and input all inspection data into APM and associated databases (Internal/External Inspection Reports, UT Thickness Data, etc.). Review and maintain documentation and inspection records in IDMS (APM) for completion and accuracy.
  • Work with the Fixed Equipment Engineering on conducting Failure Analysis on Equipment that has failed in service. Involve SMEs for highly critical equipment.
  • Conduct Internal and External Inspections on all Boilers and ensure compliance with State inspections. Recommend operational discipline actions to maintain the boiler’s reliability.
  • Develop and maintain inspection records and files for heaters, boilers, pressure vessels, heat exchangers, tanks, piping, pressure relieving devices, and miscellaneous equipment
  • Conduct PT, VT, and UT on equipment and piping as needed.
  • Conduct shop surveillance on new equipment being fabricated. Support the development of QA/QC plans for fixed equipment-related capital projects.
  • Coordinate Inspection projects requiring the use of NDE vendors. Inspection and testing projects requiring the use of outside firms include relief valve testing and inspection, equipment testing, acoustic emissions, x-ray inspections, eddy current tube thickness testing, remote video inspection, and shear wave UT flaw detection.
  • Coordinate the CUI/RBI inspection projects requiring the use of NDE vendors conducting inspections on piping and equipment. Determine the scope of the project based on risk. Add inspection effectiveness in APM as part of the RBI data collection.
  • Responsible for coordinating DEQ-regulated equipment inspections.
  • Provide technical input as required for welding and metallurgical issues.
  • Perform calculations of remaining life and corrosion rates. Ensure thickness data is updated for all equipment in APM. With the Fixed Equipment engineer identify assets reaching the end of life and take proactive action.
  • Manage construction and maintenance contractors to ensure Quality Control, knowledgeable of non-destructive examination methods.
  • Help progress with Turnaround planning. Ensure the inspection plan is fully RBI. Use lessons learned from previous turnarounds for planning and execution of inspections.
  • Update and maintain critical exchangers for EOL assessments. Define a replacement plan and communicate it to the SR. LT. and work with the technical group on updating the capital plan accordingly.
  • Support Capital and Operations group for fixed-equipment inspection needs.
  • Support and continue implementation of new asset integrity work process and close gaps on APM remaining life calculation functionality.
  • Conduct and assist with Root Cause Investigation for fixed equipment. Support MOCs for fixed equipment
  • Perform other duties as assigned or needed.


Job Requirements:
  • A High School Diploma or equivalent is required.  Five  (5) years of chemical plant/refinery experience with a specific emphasis on Mechanical Integrity inspections. 
  • Proficiency in Microsoft Office products and knowledge of SAP and APM
  • Self-motivated with a strong sense of ownership
  • Must have exceptional critical thinking, Collaboration, Teamwork, and Technical/Professional Knowledge & Skills.
  • An unwavering focus on safely performing work and following compliance rules, codes, and regulations.
  • Ability to work as a team lead and/or team participant.
  • Working nights or weekends as needed.  Ability to work on Turnarounds.
  • Must have strong interpersonal skills
  • Ability to make critical decisions, problem-solving, and analyzing.
  • Excellent oral and written communication skills.
  • Motivation and initiative to get results and seek opportunities for additional responsibility.
  • Capability to work effectively with peers in all departments. 


Desired Skills:
  • Proficient with ASME, TEMA, and API codes and standards.
  • API 510 & 570 certification required. API 653 certification is a plus.
  • Certifications in NDT methods (MT/PT/UTT) are a plus


Relocation is not authorized for this position.


Americas Styrenics LLC is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, ancestry, age, disability, veteran status or marital status.

 


To all recruitment agencies: We are not responsible for any fee related to unsolicited resumes from 3rd party staffing and recruiting agencies (whether submitted through this website or sent directly to employees) unless a written agreement is in place between the agency and Amsty  (“Company”) and an authorized Company representative makes a written request to the agency to assist with this requisition. Similarly, no fee will be paid for candidates who apply and claim to be represented by an agency. Any unsolicited resumes, CVs, or other candidate information submitted by an agency will become the property of Company, and no fee will be paid in the event such candidate is hired.

Average salary estimate

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$90000K

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What You Should Know About Reliability Technician-API, AmSty

Join Americas Styrenics LLC as a Reliability Technician-API in St. James, LA, and be an integral part of ensuring the safety and reliability of our fixed equipment. In this role, you'll be conducting detailed inspections, audits, and assessments to make sure our operations meet API standards and industry regulations. Your keen eye will identify potential hazards while maintaining comprehensive documentation to promote a culture of safety and anticipation. You'll provide technical support for our mechanical integrity programs, which are essential for compliance with API standards 510, 570, and 653. Being at the forefront of our compliance efforts, you will manage both internal and external inspections of all fixed assets, including boilers and pressure vessels, while collaborating with engineering teams on failure analyses. There's also a hands-on aspect: you'll monitor our APM Dashboards, develop inspection reports, and coordinate with NDE vendors for specialized testing projects. If you’re excited about the intersection of safety and technology, this position is perfect for you! We’re looking for someone who thrives in a team environment and is driven to make critical decisions that enhance operational reliability. Your strong technical knowledge combined with your interpersonal skills will help you succeed in this role. If you’re passionate about mechanical integrity and safety and want to join a company that values your contributions, consider applying as a Reliability Technician-API at Americas Styrenics LLC today!

Frequently Asked Questions (FAQs) for Reliability Technician-API Role at AmSty
What does a Reliability Technician-API do at Americas Styrenics LLC?

The Reliability Technician-API at Americas Styrenics LLC ensures the safety and reliability of fixed equipment through thorough inspections, audits, and upkeep of compliance with API standards. They also play a vital role in documentation and hazard identification, contributing to a strong culture of safety.

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What are the qualifications needed for the Reliability Technician-API position at Americas Styrenics LLC?

To qualify for the Reliability Technician-API position at Americas Styrenics LLC, a high school diploma or equivalent is required along with at least five years of experience in chemical plant or refinery settings with emphasis on Mechanical Integrity inspections. Additional certifications in API 510 & 570, and knowledge of NDT methods are preferred.

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What are the primary responsibilities of a Reliability Technician-API at Americas Styrenics LLC?

The primary responsibilities include conducting inspections of tanks, pipes, and other fixed equipment, monitoring APM databases for compliance, developing inspection reports, and collaborating with engineering teams on equipment failure analysis.

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Is there room for advancement as a Reliability Technician-API at Americas Styrenics LLC?

Yes! Americas Styrenics LLC values professional growth, and as a Reliability Technician-API, there are opportunities for additional responsibility and career advancement within the company, thanks to a supportive culture that fosters leadership and development.

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What skills make a successful Reliability Technician-API at Americas Styrenics LLC?

Successful Reliability Technicians at Americas Styrenics LLC possess strong critical thinking skills, technical knowledge of API standards, exceptional communication abilities, and a collaborative mindset. Self-motivation and a focus on safety are also crucial.

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What type of inspections does a Reliability Technician-API conduct?

A Reliability Technician-API at Americas Styrenics LLC conducts a variety of inspections including API 653 tank inspections, visual external inspections on piping and hoses, and compliance checks on boilers and pressure vessels.

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What tools and software do Reliability Technicians-API at Americas Styrenics LLC use?

Reliability Technicians-API utilize tools such as Microsoft Office, SAP, and APM for monitoring inspection data and maintaining compliance records. They also employ NDT methods to carry out detailed equipment inspections.

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Common Interview Questions for Reliability Technician-API
What experience do you have with API standards relevant to the Reliability Technician-API role?

In preparing your answer, highlight specific instances where you've utilized API standards like 510, 570, or 653 in your previous roles. Discuss your understanding of these regulations and how you ensured compliance in your work.

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Can you describe your approach to conducting mechanical integrity inspections?

Share your step-by-step approach to inspections, emphasizing thoroughness and attention to detail. Mention any specific methodologies or tools you use, and highlight a time when your inspection prevented a potential issue.

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Have you ever worked with NDE vendors for inspections? How did you coordinate that process?

Discuss your experience in coordinating with NDE vendors, focusing on how you defined project scope and ensured compliance with regulations during these inspections. Share a successful outcome to showcase your coordination skills.

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How do you stay updated with the latest industry regulations and best practices?

Explain how you keep abreast of industry developments, whether it’s through professional organizations, continuing education, or networking. Discuss any relevant certifications that support your ongoing learning.

Join Rise to see the full answer
What challenges do you foresee in the Reliability Technician-API position and how would you address them?

Identify potential challenges, such as adapting to new regulations or ensuring compliance during equipment upgrades. Show your problem-solving skills by outlining strategies you would use to address these challenges.

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Can you talk about a time you identified a hazard and how you addressed it?

Share a specific example of a hazard you encountered, your thought process in evaluating its risk, and the steps you took to mitigate it. Highlight how this action contributed to a safer work environment.

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What role does teamwork play in the Reliability Technician-API position?

Emphasize the importance of collaboration in your work, mentioning how teamwork facilitates effective inspections and project execution. Provide examples of successful team projects in your experience.

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How do you ensure accurate documentation of inspections and compliance?

Talk about the tools you use for documenting inspections, such as APM or IDMS, and your practices for ensuring data accuracy. Share a workaround for any past challenges in maintaining documentation.

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Describe a time you had to make a critical decision during an inspection.

Provide a detailed account of a situation where you had to make a tough decision, what factors you considered, and the outcome. This showcases your decision-making ability under pressure.

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What strategies would you implement for effective turnaround planning in the role?

Discuss your approach to organizing inspections, analyzing past turnaround experiences for lessons learned, and how you would implement changes for improved efficiency during future turnarounds.

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Founded in 2008, AmSty is a leading integrated producer of polystyrene and styrene monomer. Amsty is located in Texas.

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Full-time, on-site
DATE POSTED
November 25, 2024

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