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Propulsion Engineer (Merlin Development and Hardware)

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

PROPULSION ENGINEER (MERLIN DEVELOPMENT AND HARDWARE)

Merlin Propulsion Engineers are responsible for ensuring flightworthiness of engine hardware and software throughout the life cycle—from initial build, through acceptance testing, and into flight (and re-flight) operations. You will exercise extreme ownership over engine hardware and drive all processes necessary to increase engine life as we continue to push the bounds of reusability. Additionally, you will be responsible for driving reliability-improving and rate-enabling initiatives to maintain the long-term success of Falcon as the most-flown, most-reliable launch vehicle in existence.

RESPONSIBILITIES:

  • Own critical spaceflight hardware
  • Lead Merlin development and qualification test campaigns as we continually extend qualified engine life
  • Perform design, analysis, development engineering, and flight operations tasks for Merlin engine propulsion systems
  • Interact with engineers and technicians from all disciplines, including production, test, launch, avionics, GNC (guidance, navigation & control), flight and ground software, mission management, flight reliability, and more
  • Work closely with commercial and governmental customers to ensure 100% mission success
  • Exercise risk-conscious decision-making skills under pressure
  • Implement and maintain rigorous hardware and software verification and validation processes through practical application of automation and process controls
  • Work closely with the launch sites to develop and improve critical inspection procedures
  • Lead anomaly investigations related to your hardware and rapidly push them to resolution while simultaneously implementing corrective actions to prevent reoccurrence
  • Practice flexible prioritization and scope management in order to deliver on group directives

BASIC QUALIFICATIONS:

  • Bachelor’s degree in an engineering discipline
  • 1+ years of hands-on hardware experience performing fabrication, assembly, and/or testing
  • 1+ years of academic or professional experience related to combustion devices or rocket engine development
  • 1+ years of academic or professional experience using CAD to design parts/assemblies

PREFERRED SKILLS AND EXPERIENCE:

  • Master’s degree in mechanical engineering or aeronautical/astronautical engineering
  • Demonstrable proficiency in the basic principles of compressible and incompressible flow, thermodynamics, combustion, structural and fracture mechanics, and materials
  • Experience with manufacturing processes such as CNC mill/lathe, welding, castings, additive, etc. and proficient with the fundamentals of Design for Manufacturing/Assembly (DFMA)
  • Full engineering lifecycle experience (design trade, CAD design, prototyping, manufacturing, testing, qualification, production, reuse)
  • Experience making risk evaluations and/or supporting root cause investigations
  • Analytical/scientific programming experience (Python, Matlab, etc.)
  • Professional experience using Siemens NX (Unigraphics) and ANSYS strongly preferred, Fluent or other comparable CFD package also desirable
  • Ability to work well in a collaborative team environment including daily interactions with technicians, engineers, and managers
  • Excellent verbal and written communication skills, with both internal and external customers

ADDITIONAL REQUIREMENTS:

  • Willing to travel in support of launching and testing of hardware
  • Willing to work extended hours and weekends as needed

COMPENSATION AND BENEFITS:             

Pay Range:   

Propulsion Engineer/Level I: $95,000.00 - $115,000.00/per year

Propulsion Engineer/Level II: $110,000.00 - $130,000.00/per year            

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year.    

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should notify the Human Resources Department at (310) 363-6000.

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What You Should Know About Propulsion Engineer (Merlin Development and Hardware), SpaceX

At SpaceX, our vision for a future where humanity explores the stars is not just a dream—it's an exciting reality we’re actively working towards today. As a Propulsion Engineer focused on Merlin Development and Hardware, you'll play a crucial role in ensuring the engine hardware and software's flightworthiness throughout its life cycle. This means being hands-on from the initial build phase, through acceptance testing, and into flight operations. You'll take complete ownership of critical spaceflight hardware, leading teams in the development and qualification of the Merlin engine, a key component in our quest for making space travel more reliable. Your responsibilities will also include collaborating tightly with diverse engineering disciplines, interacting with production, testing, and avionics teams, and engaging with both commercial and governmental clients to ensure every mission is a resounding success. We prioritize decision-making skills under pressure and encourage innovative problem-solving in rapidly changing environments. If you have a passion for the aerospace industry and want to take on real challenges that contribute to the success of our Falcon rocket program, SpaceX is eager to meet you. So, come and be a part of our pioneering journey toward making human life on Mars a reality. Your expertise in rocket engine development, combined with your drive to improve reliability and efficiency, can truly make an impact at SpaceX!

Frequently Asked Questions (FAQs) for Propulsion Engineer (Merlin Development and Hardware) Role at SpaceX
What does a Propulsion Engineer at SpaceX do?

As a Propulsion Engineer at SpaceX, you will be responsible for ensuring the flightworthiness of the Merlin engine’s hardware and software throughout its lifecycle, which includes involvement from the initial build through to flight and re-flight operations. You will take ownership of critical spaceflight hardware and lead test campaigns to enhance engine reliability and reusability.

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What qualifications do I need to apply for the Propulsion Engineer position at SpaceX?

To apply for the Propulsion Engineer role at SpaceX, you need at least a Bachelor’s degree in an engineering discipline, along with at least one year of hands-on hardware experience related to combustion devices or rocket engine development. Proficiency in CAD design and familiarity with manufacturing processes are also valuable.

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What is the career path for a Propulsion Engineer at SpaceX?

A Propulsion Engineer at SpaceX can expect to develop strong engineering skills while being involved in groundbreaking projects. Opportunities for advancement include moving into engineering management or taking on specialized technical roles within propulsion development or broader aerospace engineering functions.

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What kind of projects will I work on as a Propulsion Engineer at SpaceX?

As a Propulsion Engineer at SpaceX, you will work on projects that directly contribute to the reliability and efficiency of the Merlin engine. This includes leading design initiatives, executing qualification test campaigns, and resolving technical anomalies to ensure mission success and extend the lifecycle of our engine components.

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What is the work environment like for a Propulsion Engineer at SpaceX?

The environment for a Propulsion Engineer at SpaceX is dynamic and collaborative. You will regularly interact with a diverse team of engineers and technicians across multiple disciplines, fostering a culture of innovation and problem-solving under pressure, which is essential in the aerospace field.

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Does SpaceX offer benefits for Propulsion Engineers?

Yes, SpaceX provides a comprehensive benefits package for Propulsion Engineers, including competitive salaries, stock options, medical, dental, and vision coverage, a 401(k) retirement plan, paid vacation, and various other perks that support both personal and professional growth.

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What should I expect during the interview process for the Propulsion Engineer role at SpaceX?

During the interview process for the Propulsion Engineer role at SpaceX, you can expect behavioral and technical interviews aimed at assessing your expertise in propulsion systems and engineering principles. Be prepared to discuss previous projects, problem-solving experiences, and your ability to work in a team.

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Common Interview Questions for Propulsion Engineer (Merlin Development and Hardware)
Can you explain your experience with rocket engine development?

When answering about your experience in rocket engine development, focus on specific projects you've worked on, highlighting your role, contributions, and the technologies you utilized. Discuss the outcomes and what you learned from those experiences.

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How do you prioritize tasks under tight deadlines?

Demonstrating your ability to prioritize tasks under tight deadlines involves discussing your methodology for assessing urgency and importance. Reference past scenarios where you effectively managed competing priorities and delivered successful outcomes.

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What CAD software are you proficient with, and how have you used it in past projects?

Be specific about the CAD software you’re experienced with, such as Siemens NX or SolidWorks, and provide examples of how you’ve used it in designing components or systems for propulsion. Mention the complexities you managed and any collaborative elements involved.

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How do you approach troubleshooting an engine anomaly?

When explaining your approach to troubleshooting engine anomalies, outline a structured process: identify the issue, gather data, perform root cause analysis, collaborate with team members, and implement corrective actions, while emphasizing the importance of prevention in future operations.

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Describe a challenging engineering problem you solved and how you approached it.

In answering this question, choose a real challenge you faced, describe the context and the problem, detail your step-by-step approach to finding a solution, and discuss the results. Highlight teamwork and innovative thinking in the solution.

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What principles of thermodynamics and fluid mechanics are crucial in propulsion engineering?

Discuss the fundamental principles of thermodynamics, such as the laws of energy conservation, and fluid mechanics principles that apply to rocket propulsion. Show your understanding of how these principles are relevant in engine performance and design considerations.

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How do you ensure effective communication within multidisciplinary teams?

Explain your strategies for ensuring effective communication within multidisciplinary teams, such as regular meetings, using collaborative tools, and adapting your communication style to different audiences to ensure everyone is aligned and informed.

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What experience do you have with risk management in engineering projects?

Share your experience in identifying, evaluating, and mitigating risks in engineering projects. Provide specific instances where effective risk management led to successful outcomes and how you anticipate and address potential issues proactively.

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What steps do you take to stay current on propulsion technologies and industry trends?

Demonstrate your commitment to professional development by discussing your methods for staying updated on propulsion technologies and industry trends. Mention reading journals, attending conferences, participating in forums, and networking with industry professionals.

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Why do you want to join SpaceX as a Propulsion Engineer?

In your response, express your passion for the space industry and SpaceX’s mission. Discuss how your skills align with the objectives of the role and how you are excited to contribute to pioneering technologies that advance space exploration.

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SpaceX, founded by Elon Musk, is an aerospace manufacturer and space transport services company aiming to revolutionize space technology, with the ultimate goal of enabling human life on Mars.

855 jobs
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BADGES
Badge Future MakerBadge Office VibesBadge Work&Life BalanceBadge Rapid Growth
CULTURE VALUES
Mission Driven
Social Impact Driven
Passion for Exploration
Reward & Recognition
FUNDING
DEPARTMENTS
SENIORITY LEVEL REQUIREMENT
TEAM SIZE
SALARY RANGE
$95,000/yr - $130,000/yr
EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
November 28, 2024

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