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Automation & Controls Engineer (Starlink)

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

AUTOMATION & CONTROLS ENGINEER (STARLINK)

Starlink is the world’s largest satellite constellation providing fast, reliable internet to 4M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers and the software that brings it all together. As a member of the Starlink Tooling and Automation team you will work with elite engineers on high impact applications to create the factory of the future for high volume satellite production that will maximize Starlink’s impact around the globe and beyond.

RESPONSIBILITIES: 

  • Design, build, qualify and implement projects spanning machine design, robotics and manufacturing processes from initial ideation to production use
  • Architect, write, and debug PLC code
  • Implement vision systems for robotic guidance, quality control and data collection
  • Design systems to control processes, track factory performance and collaborate across teams to increase manufacturing efficiency in a data driven way
  • Design user interfaces that make complex machines easy to use and troubleshoot
  • Create electrical, pneumatic and fluid schematics for control panels
  • Keep our factories safe by implementing ANSI/RIA15.06/OSHA compliant systems

BASIC QUALIFICATIONS:

  • Bachelor’s degree in Electrical, or Mechanical Engineering, or Computer Science or other STEM field
  • 1+ year of hands on experience in the design and commissioning of automation and controls system in a manufacturing environment (internships and project work are applicable)

PREFERRED SKILLS AND EXPERIENCE:

  • Proven ability to solve complex problems with simple solutions and little supervision
  • Excited by a fast-paced environment, strong desire and ability to learn quickly and adapt
  • Excellent communication skills both written and verbal
  • Hands on experience with at least one of the specific disciplines below and interest in learning the other areas you are not yet strong in:

Industrial Automation:

  • Automation Hardware: PLC’s, COTS Robots, servo motion, machine vision, distributed IO, pneumatic controls, etc.
  • Field Bus Networking protocols: EtherCAT, Profinet, Ethernet/IP, Modbus TCP/RTU, etc.
  • Machinery and processes: dispenser, pick and place, fastener installation, automated bonding, thermo-compression, soldering, ultrasonic welding, temperature & position control, injection molders, die casters, etc. and design for manufacturing
  • Applied Statistical Process Control and other data tools (descriptive, inferential, regression, correlation) to improve manufacturing processes
  • Safely testing and commissioning integrated systems

Software: 

  • PLC programming, preferably Beckhoff TwinCAT structured text, state machines, applying Object Oriented Programming to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, etc.
  • Robotics programming, preferably ABB Rapid
  • HMI, SCADA, IoT (MQTT, OPC-UA), SQL, C#, .NET, Python
  • Industrial machine vision, Cognex Vision Pro preferred, Halcon & OpenCV acceptable

Electrical: 

  • Electrical sizing of motors, cables, circuit protection, VFD’s, motor starters, various other motion systems
  • Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
  • Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
  • Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
  • Analog signal integrity and EMI reduction
  • Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
  • Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards

ADDITIONAL REQUIREMENTS:

  • Must be willing to work extended hours and/or weekends as needed

COMPENSATION AND BENEFITS:

Pay Range: 

Automation & Controls Engineer/Level I: $100,000.00 - $120,000.00/per year 
Automation & Controls Engineer/Level II: $115,000.00 - $135,000.00/per year 

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience. 

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short & long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation & will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should notify the Human Resources Department at (310) 363-6000.

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$100000K
$135000K

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What You Should Know About Automation & Controls Engineer (Starlink), SpaceX

Join SpaceX as an Automation & Controls Engineer (Starlink) and be part of an exciting journey towards making history! Based in Redmond, WA, you'll work alongside some of the brightest minds in engineering, contributing to the world’s largest satellite constellation that connects over 4 million users globally. In this role, you'll dive into designing, building, testing, and implementing automation and controls systems that propel the production of cutting-edge satellites. If you have a passion for robotics, manufacturing processes, and creating innovative solutions from scratch, this is the perfect opportunity for you! You’ll take the lead in projects involving machine design and firmware development, while also having a chance to work on sophisticated vision systems for quality control, enhancing overall manufacturing efficiency. With the chance to craft user-friendly interfaces and develop control panels, you will play an essential role in the future of satellite production. We are looking for someone who is not just technically skilled, but also excited about tackling complex challenges in a fast-paced environment. Your contributions will directly support SpaceX’s mission to make internet accessible in every corner of the planet and beyond. If you are eager to learn and grow in a dynamic team setting, with competitive compensation and benefits, this could be your next big adventure. Let’s reach for the stars together at SpaceX!

Frequently Asked Questions (FAQs) for Automation & Controls Engineer (Starlink) Role at SpaceX
What does an Automation & Controls Engineer do at SpaceX?

An Automation & Controls Engineer at SpaceX is responsible for designing, building, and implementing essential automation systems that improve manufacturing processes. This includes writing PLC code, developing robotic controls, and creating user interfaces. Their work directly supports the production of satellite technology, ensuring high efficiency and quality.

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What qualifications are needed for the Automation & Controls Engineer position at SpaceX?

To excel as an Automation & Controls Engineer at SpaceX, candidates should hold a Bachelor’s degree in Electrical or Mechanical Engineering, Computer Science, or a related STEM field. A minimum of one year of hands-on experience in automation system design and commissioning in manufacturing environments is also required, alongside strong problem-solving skills.

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How does the Automation & Controls Engineer role contribute to the Starlink project?

The Automation & Controls Engineer plays a critical role in the Starlink project by developing automation systems that enhance satellite manufacturing processes. This role improves efficiency, lowers operational costs, and ensures quality, ultimately enabling SpaceX to provide internet access worldwide.

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What skills are preferred for the Automation & Controls Engineer role at SpaceX?

Preferred skills for the Automation & Controls Engineer role include experience with PLC programming, robotics programming, and industrial automation hardware. Knowledge of field bus networking protocols and proficiency in software like C#, Python, and SCADA is also desirable, along with excellent communication skills.

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What can candidates expect from the work environment as an Automation & Controls Engineer at SpaceX?

Candidates can expect a fast-paced, innovative work environment at SpaceX. The team is driven by a passion for technology and exploration, offering a collaborative workspace where ideas are valued, enabling engineers to focus on complex problem-solving and creativity in their projects.

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Are there career growth opportunities for Automation & Controls Engineers at SpaceX?

Absolutely! SpaceX provides numerous opportunities for professional development and advancement within the company. Engineers are encouraged to learn new skills, take on challenging projects, and pursue mentorship, all of which can lead to career progression in various engineering disciplines.

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What benefits does SpaceX offer for an Automation & Controls Engineer?

SpaceX offers a comprehensive benefits package, including competitive salaries, stock options, health insurance, a 401(k) plan, paid parental leave, and generous vacation time. Employees also have access to company shuttles and various discounts and perks, ensuring a work-life balance.

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Common Interview Questions for Automation & Controls Engineer (Starlink)
How do you approach designing an automation system from scratch?

Begin by identifying the objectives and requirements of the system. Assess available technology and components that meet these requirements. Collaborate with team members for feedback, and develop a detailed design specification that outlines each stage of the manufacturing process.

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Can you explain PLC programming and its importance in automation?

PLC programming involves creating code that allows programmable logic controllers to automate machines and processes. It is crucial for ensuring reliable and efficient operation in manufacturing environments. Familiarity with structured text programming and state machines is beneficial.

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What strategies do you use to troubleshoot automation systems?

Start with systematic testing of each subsystem to isolate the issue. Use tools like multimeters and oscilloscopes for diagnosing electrical circuits. Review error logs and follow the signal path to uncover faults, employing a methodical approach to implement solutions.

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Describe your experience with robotics programming.

In my previous role, I programmed industrial robots for tasks such as pick and place. I utilized ABB Rapid programming to develop routines and debugged issues to ensure precise operation and safety compliance, working on enhancing efficiency and integrating machine vision for guidance.

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What role does data analysis play in manufacturing processes?

Data analysis helps identify trends and improve production efficiency. By applying Statistical Process Control and other data tools, I can monitor process performance, detect deviations, and implement solutions for continuous improvement, leading to reduced waste and increased productivity.

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How do you ensure compliance with safety standards in automation projects?

To ensure compliance, I rigorously follow standards such as ANSI/RIA15.06 and OSHA requirements during the design phase. I implement fail-safe mechanisms and strive for safety in control circuit design, conducting thorough risk assessments and testing systems before deployment.

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Can you provide an example of a complex problem you've solved in automation?

Certainly! I once encountered a persistent electrical issue affecting the timing of automated processes. I meticulously analyzed the circuitry, identified an interference issue, and reconfigured the installation to enhance signal integrity, solving the problem while improving overall system performance.

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What user interface considerations do you keep in mind for complex machines?

When designing user interfaces, clarity is critical. I focus on creating intuitive layouts, providing accessible troubleshooting guides, and utilizing visual aids to simplify machine operations. I prioritize user feedback during testing to ensure functionality and usability meet operational needs.

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How do you keep up with advancements in automation technology?

I regularly engage with industry publications, attend workshops, and participate in online forums focused on automation and robotics. Networking with fellow engineers and continuing education has enriched my knowledge, enabling me to apply the latest advancements in my projects at SpaceX.

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What excites you about working in the aerospace industry, particularly with SpaceX?

The aerospace industry is at the forefront of innovation and exploration. Working at SpaceX offers the unique opportunity to impact humanity's reach into space, and I'm driven by the passion to contribute to groundbreaking technology that makes a tangible difference in the world.

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SpaceX, founded by Elon Musk, is an aerospace manufacturer and space transport services company aiming to revolutionize space technology, with the ultimate goal of enabling human life on Mars.

857 jobs
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BADGES
Badge Future MakerBadge Office VibesBadge Work&Life BalanceBadge Rapid Growth
CULTURE VALUES
Mission Driven
Social Impact Driven
Passion for Exploration
Reward & Recognition
FUNDING
DEPARTMENTS
SENIORITY LEVEL REQUIREMENT
TEAM SIZE
SALARY RANGE
$100,000/yr - $135,000/yr
EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
November 24, 2024

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